Product Advantages
High-Precision Mold Manufacturing
Utilizing a five-axis CNC machining center and 3D scanning technology, we ensure mold shapes are consistent with the design, with dimensional tolerances within ±0.02mm. This ensures dimensional accuracy and fit-to-fit castings from the very beginning.
Optimized Alloy Melting Process
Utilizing a resistance furnace and online alloy composition analyzer, we precisely control the melting temperature and chemical composition, preventing impurities and bubbles, improving material uniformity, and ensuring the stability of the finished product's mechanical properties.
High-Pressure Injection Molding Control
A CNC injection pressure and speed control system ensures complete filling and uniform cooling of the zinc alloy liquid metal, minimizing shrinkage cavities and cracks, and enhancing the structural integrity of the casting.
Automated Post-Processing Inspection
Equipped with automated deburring robots and laser measuring equipment, we ensure burr removal while maintaining dimensional tolerances. Non-destructive testing ensures the absence of internal pores and cracks, enhancing product reliability.
why choose us?
High-Precision Molds
The company is equipped with imported German five-axis CNC machining centers and three-coordinate measuring machines, enabling precise machining of complex molds to ensure dimensional tolerances within ±0.02mm, meeting the stringent precision and fit requirements of electronic products.
Precision Melting Process
Using an induction furnace with a real-time spectrometer to monitor the melting temperature (strictly controlled between 420-450°C) and chemical composition, the company achieves a zinc alloy composition fluctuation of less than 0.3%, ensuring stable mechanical and electrical properties of the castings.
Automated Online Inspection
Using laser 3D scanning and automatic deburring equipment, combined with non-destructive X-ray inspection, each batch of castings is inspected for dimensions and internal defects. The defect rate is kept below 0.5%, significantly reducing customer repair costs.
Packaging & Delivery
- Proper Packing: Proper packing is carried out to avoid zinc die casting electronic products getting destroyed during shipping. We utilize anti-statistic packaging material to avoid an electronic products electrostatic discharge.
- Timely Delivery: We have an efficient system to deliver products in time. We continuously work to accomplish customers' production time frames while minimizing delays to bare minimum.
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