Design and Planning
- Material Quality: Use appropriate medical-grade material, including titanium alloys, stainless steel grade 316L, and plastics grade used in medicine. All these materials have been certified to be biocompatibility-compliant, have anti-corrosion capabilities, and can withstand methods of sterilization.
CNC Milling Process
- Machine Preparation: Optimize proper CNC mills with accurate spindles and multi-axis capabilities. Secure workpieces to worktable in the machine properly and calibrate tools to demanding standards to ensure accurate machining.
- Cutting Processes: Use diversified cutting tools in forms of end mills, face mills, and drillings. Cutting factors such as cutting speed, feeding speed, and cutting depth are properly altered in accordance with material specification and design requirements to achieve superior grade surface qualities and dimensional accuracies.
Quality Assurance
- In-process Inspection: Inspection in-process during machining through calipers, micrometers, and Coordinate Measureing Machines (CMM) to inspect part dimensionality and part quality in-process. Any part dimensional design variation can be corrected in situ.
- Final Inspection: Perform an extensive final inspection of the finished products. This entails examining them for material strength faults, hardness, and surface faults. The products should be in compliance with rigorous standards in quality and regulatory standards in the healthcare market.
Post - processing
- Surface Treatment: Provide surface treatments in the form of polishing, passivating, or plating to achieve better products in terms of greater biocompatibility, corrosion resistance, and cosmetics.
- Sterilization Preparation: Sterilize the components by properly cleaning them to get rid of machining residues. Sterilize the components in a sterile facility to prevent contamination until used in products used in medicine.
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