Material Selection
- Material Purchase: We purchase quality raw material in bulk through trusted suppliers. We check every material chemically to determine material composition and check material strength physically to determine whether it is in accordance with standards.
CNC machining process
- Programming: Master programmers utilize highly developed computer programs in CAD/CAM to prepare machining programs in an exact manner. The programs are programmed to correspond to part design in accordance with aspects such as tool paths, cutting rates, and feeding rates.
- Machining Processes: CNC turning is employed to conduct facing, turning, boring, thread turning, and grooving processes. Cutting tools are properly controlled while work part is securely held in collet or in a lathe chuck to remove material to shape work part to design specifications.
- Quality Inspection during machining: Quality checking during processing is done by means of tools including calipers, micrometers, and co-ordinate measuring machines (CMMs) in order to guarantee every part has measurements between tolerance in every processing phase.
Surface Treatment
- Finishing Options: Depending upon customers' specifications and desired purpose, various options can be employed to treat the surface. As an example, products can be smoothed to achieve shiny and smooth finish not only aesthetically pleasing to eyes but is beneficial in not attracting dust and trash. Aluminum products can be anodized to achieve increased corrosion strength and achieve an ornamental finish. Brass or steel products can achieve an electroplating process in the shape of nickel or chrome plating to achieve increased durability and outlook.
- Surface Treatment Quality Inspection: As part of process following surface treatment process, the items are inspected to confirm the quality of the finish. Adhesion tests between coats and tests to determine corrosion resistance are conducted to confirm the effectiveness of the process of surface treatment.
Inspection & Testing
- Final Inspection: Once machining is done and final surface treatment is carried out, final checking is done in an overall manner. This is done in an in-depth manner by taking precise measurements by specialized tools to check that each dimension is in accordance with tolerance range.
- Functional Testing: Functional tests can be done in accordance with the functionality purpose of the architectural part of hardware. If implemented in an app where hinge or locking functionality is required, testing is done to check functionality and durability to determine if it can perform in accordance with purpose in regular or harsh environments.
Packaging & Shipments
- Packaging: CNC turned parts are properly packed to avoid damage in transit. Foam or bubble wrapping is done to cushion them before solid cartons are employed to stuff them in. Handling instructions, quantity, and part names go inside packages.
- Shipping: Trusted shipping partners dispatch parts. Depending upon where to dispatch the part to and upon requirements by the buyer, options among shipping by sea, shipping by air freight, or express shipping can be chosen. Customer tracking is maintained to keep the buyer informed about shipment status.
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